Installation
of Postert Exhaust System – by Mercury (UK MR2)
The
exhaust system comes in 3 parts, the main silencer and two down pipes.
Also included is a bracket for the right hand side down pipe. The system
is stainless steel but painted in high temp black paint for better heat dissipation.
I noticed that the system also weighs a little less than stock.
First
job was to remove the black plastic engine guards. The Cat has also got
to be removed to allow enough room to remove the silencer. This is quite
easy although you will need a long reach extension on your wrench to get
to the bolts. I removed the
Cat without jacking up the car as the trolley jack gets in the way. Then
I jacked the car up and removed the 4 bolts holding the multi link roll
bar (2 each side).
The
next job was to remove the silencer rubber mountings which were a little
difficult. However I used a rubber solution (washing liquid will also
do) and a flat blade screw driver.
With the car jacked up a few inches (usual safety precautions
applied) I was able to lower the silencer out of the way.
Now
for the Postert installation. I decided to just fit the silencer part
first and install the down pipes after. This made installation easy and
everything fitted well to the standard locations. I then installed the
left hand down pipe, which utilizes the standard bracket, and again this
lined up well. However the bracket for the right hand down pipe didn’t
allow the tailpipe to look the same as the left hand side. This problem
seems common as most of the pictures I’ve seen of TTE and Postert show
a crooked right hand tail. I didn’t want this so I heated and bent the
bracket to allow perfect alignment. This bracket uses one of the bolt
mountings for the rear link bar. After the silencer is installed then
the bracket can be mounted. The down pipe now lines up equally. Leave at
least 5mm gap between the tips and bodywork to stop the heat melting it.
Check
all the mountings are good including the Cat bolts and the black plastic
guard can be refitted. However slight modification to the black plastic
guard is required to for the right hand side down pipe. I cut very
carefully to still allow the guard to use all the existing mountings.
When
all is complete then it’s time to start the engine. I checked all the
connections to ensure a gas tight fit. The system makes a great low down
noise on tick over, sort of a rumble. This changes to a nice scream at
high revs. It is loud when you want it to be loud and quiet when
you’re just cruising. Apart from that the two tailpipes look great but
not over the top.
The
power increase is noticeable. It has boosted power from 4, 000 revs to
the redline without sacrificing any low down torque. I can’t wait to
try it with the K & N filter I have on order.